PCM process 공법소개
(Prepreg Compression Molding)

복합재 PCM(Prepreg Compression Molding) 공정도

PRESS설비 소개

복합재 PCM 성형 프레스 설비
Maximum pressing force 6600 kN
Minimum pressing force ≈ 400 kN
Opening force (break out force) on clamping surface 31.5 t
Maximum weight of top mould tool 6500 kg
Maximum weight of bottom mould tool 6500 kg
Max. sliding table load / mould tool weight total 13000 kg
Max. mould tool dimensions / press area 2500 x 1300 mm
Dimensions of the IR field 2500 x 1250 mm
Vertical speed of the transfer unit 50 – 200 mm/s
Specific contact pressure based on a press area of 100 % ≈ 200 N/cm²
Number of storeys 1
Clearance between storeys 1200 mm
Working height (sliding table) ≈ 1100 mm
Clearance at the lift gate and roller gate ≈ 3000 mm
T-slots at the press bear and sliding table M20 acc. to DIN 650
Dimensions press (L x W x H) ≈ 4900 x 7875 x 6500 mm
Dimensions complete system (L x W x H)
CAUTION! The swivel area of the doors requires more space!
See installation plan!
≈ 5975 x 7875 x 6500 mm
Weight press (empty / operating weight) ≈ 23500 kg / 38000 kg
Weight control cabinet ≈ 1000 kg
Weight vacuum system ≈ 230 kg
Weight tempering unit (empty weight) ≈ 670 kg
Maximum height above sea level 1000 m

제품소개

자동차 차체 복합재 적용 부위

완성품

복합재 성형 제품

기대효과

  • 차체 경량화; 기존 Steel 판스프링 대비 무게 경감
  • 내구성, 내부식성, NVH 향상